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Technical Paper

A Numerical Study for the Effect of Liquid Film on Soot Formation of Impinged Spray Combustion

2021-04-06
2021-01-0543
Spray impingement is an important phenomenon that introduces turbulence into the spray that promotes fuel vaporization, air entrainment and flame propagation. However, liquid impingement on the surface leads to wall-wetting and film deposition. The film region is a fuel-rich zone and it has potentials to produce higher emission. Film deposition in a non-reacting spray was studied previously but not in a reacting spray. In the current study, the film deposition of a reacting diesel spray was studied through computational fluid dynamic (CFD) simulations under a variety of ambient temperatures, gas compositions and impinging distances. Characteristics of film mass, distribution of thickness, soot formation and temperature distributions were investigated. Simulation results showed that under the same impinging distance, higher ambient temperature reduced film mass but showed the same liquid film pattern.
Technical Paper

Numerical Parametric Study of a Six-Stroke Gasoline Compression Ignition (GCI) Engine Combustion

2019-04-02
2019-01-0207
Numerical investigation of engine performance and emissions of a six-stroke gasoline compression ignition (GCI) engine combustion at low load conditions is presented. In order to identify the effects of additional two strokes of the six-stroke engine cycle on the thermal and chemical conditions of charge mixtures, an in-house multi-dimensional CFD code coupled with high fidelity physical sub-models along with the Chemkin library was employed. The combustion and emissions were calculated using a reduced chemical kinetics mechanism for a 14-component gasoline surrogate fuel. Two power strokes per cycle were achieved using multiple injections during compression strokes. Parametric variations of injection strategy viz., individual injection timing for both the power strokes and the split ratio that enable the control of combustion phasing of both the power strokes were explored.
Technical Paper

Methodology to Perform Conjugate Heat Transfer Modeling for a Piston on a Sector Geometry for Direct-Injection Internal Combustion Engine Applications

2019-04-02
2019-01-0210
The increase in computational power in recent times has led to multidimensional computational fluid dynamics (CFD) modeling tools being used extensively for optimizing the diesel engine piston design. However, it is still common practice in engine CFD modeling to use constant uniform boundary temperatures. This is either due to the difficulty in experimentally measuring the component temperatures or the lack of measurements when simulation is being used predictively. This assumption introduces uncertainty in heat flux predictions. Conjugate heat transfer (CHT) modeling is an approach used to predict the component temperatures by simultaneously modeling the heat transfer in the fluid and the solid phase. However, CHT simulations are computationally expensive as they require more than one engine cycle to be simulated to converge to a steady cycle-averaged component temperature.
Journal Article

Control Strategy and Energy Recovery Potential for P2 Parallel Hybrid Step Gear Automatic Transmissions

2019-04-02
2019-01-1302
The purpose of this investigation is to present a control strategy and energy recovery potential for P2 parallel hybrid step gear automatic transmissions. The automatic transmission types considered for the investigation are rear wheel drive 8 speed dual clutch transmission and 8 speed planetary automatic equipped each equipped with an electric motor between the engine and transmission. The governing equations of clutch-to-clutch upshift controls are presented and are identical for each transmission type. Various strategies are explored for executing the upshift under a range of input torques, shift times and engine torque management approaches. The differences in energy recovery potential based upon control strategy is explored piecewise as well as through a DFSS study. On a comprehensive drive cycle consisting of FTP 75, US06 and HWFET test cycles, it is shown that upshift regen torque management can be equivalent to approximately 0.8% of the total fuel energy used.
Journal Article

Investigation of the Relative Performance of Vaned and Vaneless Mixed Flow Turbines for Medium and Heavy-Duty Diesel Engine Applications with Pulse Exhaust Systems

2021-04-06
2021-01-0644
This paper details results of a numerical and experimental investigation into the relative performance of vaned and vaneless mixed flow turbines for application to medium and heavy-duty diesel engines utilizing pulse exhaust systems. Previous investigations into the impact of nozzle vanes on turbine performance considered only open turbine housings, whereas a majority of medium and heavy-duty diesel engine applications are six-cylinder engines using pulse exhaust systems with divided turbines. The two turbine stages for this investigation were carefully designed to meet the constraints of engines with pulse exhaust systems and to control confounding factors that would undermine the vaned vs vaneless performance comparison. Detailed CFD analysis and turbine dynamometer test results confirm a significant efficiency advantage for the vaned turbine stage under both full and partial admission conditions.
Journal Article

Coordinated Torque, Energy and Clutch Control Strategy for Downshifts in P2 Parallel xHEV Powertrains

2021-04-06
2021-01-0696
This paper describes a methodology for investigating the controls coordination of clutch and propulsion torque sources relative to clutch energy, electrification energy consumption and output torque profile for offgoing controlled downshifts in P2 parallel xHEV powertrain configurations. The focus is on an 8 speed planetary automatic transmission, but the approach is equally applicable to any powerflow design with clutch-to-clutch shifting. The modeling technique is for an overall control strategy relative to achieving a targeted transmission input speed profile. A reduced order model of the transmission system is presented that accounts for input shaft acceleration and compensation of inertial contributions to offgoing clutch torque and transmission output torque.
Technical Paper

Solder Protection with Extended Life, Carboxylate-Based Coolants

2000-06-19
2000-01-1979
Silicate-free, carboxylate based technology as typified by Texaco Extended Life Coolant (TELC) and Caterpillar Extended Life Coolant (ELC), both meeting Caterpillar's EC-1 Coolant Specification, offer excellent corrosion protection for commercial lead solders commonly used in the fabrication of copper/brass radiators and heater cores throughout the trucking industry. Results of laboratory testing using solders from commercial radiators manufacturers and extensive field coolant analysis compare extended life technology with the popular conventional coolant technologies. In the laboratory, the effect of coolant concentration on solder protection is explored using the glassware corrosion test, ASTM D-1384. At concentrations ranging from 33% up to 75% the carboxylate technology offers comparable to superior protection when compared to the popular heavy-duty conventional coolant containing silicates and phosphates.
Technical Paper

The Effect of a Diesel Oxidation Catalyst and a Catalyzed Particulate Filter on Particle Size Distribution from a Heavy Duty Diesel Engine

2006-04-03
2006-01-0877
The effect of a Johnson Matthey catalyzed continuously regenerating technology™ (CCRT®) filter on the particle size distribution in the raw exhaust from a 2002 Cummins ISM-2002 heavy duty diesel engine (HDDE) is reported at four loads. A CCRT® (henceforth called DOC-CPF) has a diesel oxidation catalyst (DOC) upstream (UP) of a catalyzed particulate filter (CPF). The particle size data were taken at three locations of UP DOC, downstream (DN) DOC and DN CPF in the raw exhaust in order to study the individual effect of the DOC and the CPF of the DOC-CPF on the particle size distribution. The four loads of 20, 40, 60 and 75% loads at rated speed were chosen for this study. Emissions measurements were made in the raw exhaust chosen to study the effect of nitrogen dioxide and temperature on particulate matter (PM) oxidation in the CPF at different engine conditions, exhaust and carbonaceous particulate matter (CPM) flow rates.
Technical Paper

Numerical Study of a Six-Stroke Gasoline Compression Ignition (6S-GCI) Engine Combustion with Oxygenated Fuels

2024-04-09
2024-01-2373
A numerical investigation of a six-stroke direct injection compression ignition engine operation in a low temperature combustion (LTC) regime is presented. The fuel employed is a gasoline-like oxygenated fuel consisting of 90% isobutanol and 10% diethyl ether (DEE) by volume to match the reactivity of conventional gasoline with octane number 87. The computational simulations of the in-cylinder processes were performed using a high-fidelity multidimensional in-house 3D CFD code (MTU-MRNT) with improved spray-sub models and CHEMKIN library. The combustion chemistry was described using a two-component (isobutanol and DEE) fuel model whose oxidation pathways were given by a reaction mechanism with 177 species and 796 reactions.
Technical Paper

Energy Savings Impact of Eco-Driving Control Based on Powertrain Characteristics in Connected and Automated Vehicles: On-Track Demonstrations

2024-04-09
2024-01-2606
This research investigates the energy savings achieved through eco-driving controls in connected and automated vehicles (CAVs), with a specific focus on the influence of powertrain characteristics. Eco-driving strategies have emerged as a promising approach to enhance efficiency and reduce environmental impact in CAVs. However, uncertainty remains about how the optimal strategy developed for a specific CAV applies to CAVs with different powertrain technologies, particularly concerning energy aspects. To address this gap, on-track demonstrations were conducted using a Chrysler Pacifica CAV equipped with an internal combustion engine (ICE), advanced sensors, and vehicle-to-infrastructure (V2I) communication systems, compared with another CAV, a previously studied Chevrolet Bolt electric vehicle (EV) equipped with an electric motor and battery.
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